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Fabric water repellency vs waterproofness: AATCC 22 spray test and ISO 811 hydrostatic head explained

Updated 2026-10

Added 2026-10-05 from trending overseas buyer search questions. We update this centre daily.

On this page
  • Two words buyers mix up: "water-resistant" and "waterproof"
  • The spray test — AATCC 22 / ISO 4920
  • The hydrostatic head test — ISO 811 / AATCC 127
  • What the millimetre numbers mean
  • Why you usually want both — and the DWR catch
  • How to read a claim and specify it
  • How we handle it

Two words buyers mix up: "water-resistant" and "waterproof"

In spec sheets the two words are used loosely, but they answer different questions. Water repellency (often called water-resistance) is about the surface: does a droplet bead up and roll off, or soak in? Waterproofness is about pressure: can the cloth stop liquid water that is being pushed through it, the way rain is pushed against a shoulder or a knee against wet ground? Two different tests measure the two, and a good number on one does not guarantee the other.

The spray test — AATCC 22 / ISO 4920

This is the surface-repellency test. A specimen is mounted flat on a ~150 mm (6 in) hoop, tilted 45°, and 250 ml of distilled water at 27°C is sprayed from a standard nozzle 150 mm above it over 25–30 seconds. The wetting pattern is compared against a photographic chart.

AATCC 22 scoreISO 4920 gradeWhat you see
1005No wetting — full beading
904Slight random wetting; high-performance rainwear target
803Wetting at the spray points; "standard" performance
702Partial wetting of the whole upper face
501Complete wetting of the upper face
00Soaked through both sides

The score reflects the DWR (durable water-repellent) finish on the surface — not a membrane or coating underneath. Outdoor rainwear is usually specified at 90+ (ISO 4) before washing and 80+ (ISO 3) after the agreed wash cycles.

The hydrostatic head test — ISO 811 / AATCC 127

This is the pressure test. The specimen is clamped and water is pushed against it from below, with the pressure rising at a controlled, constant rate. The result is the height of the water column — in millimetres of water (mm H₂O) — at which droplets begin to appear on the upper face. (ISO 811 records at the third droplet to rule out stray beads.)

For context: 1,000 mm H₂O ≈ 9.8 kPa, and 10,000 mm ≈ 98 kPa, close to 1 bar. The standard itself sets no pass/fail threshold — the "waterproof" lines below are industry convention, not the method.

What the millimetre numbers mean

Hydrostatic head (mm H₂O)Common readingTypical use
below ~1,000water-repellent onlylight showers, sheds droplets
1,000–1,500highly water-resistanteveryday light rain
1,500–5,000waterproof, light dutycommuter / fashion rainwear
5,000–10,000waterproof, medium dutyoutdoor, tents, awnings
10,000+technical / heavy dutyalpine, sustained rain

Sitting on wet ground is roughly 1,500–2,000 mm of pressure; kneeling is closer to 10,000 mm. Above about 3,000 mm the fabric already exceeds the pressure of a one-metre immersion, so extra height mostly pays for abrasion, flexing and ageing — and ratings above ~20,000 mm are often more marketing than need.

Why you usually want both — and the DWR catch

How to read a claim and specify it

  1. Check the method named. "Waterproof 10,000" with no method is not a claim you can verify; "ISO 811, 10,000 mm" is.
  2. Match the method when comparing two mills — ISO 811 and AATCC 127 use different pressure rates (AATCC 127 is typically faster, ~60 cm/min vs ISO 811's ~10 cm/min) and can read 10–20% apart on the same cloth.
  3. State both numbers for outerwear: spray rating (AATCC 22 / ISO 4920) and hydrostatic head (ISO 811 / AATCC 127), each with the wash condition.

See also our breathability guide — a waterproof finish reduces vapour escape, so balance repellency against comfort — and the tensile & tear guide, because abrasion drops the hydrostatic head over a garment's life.

How we handle it

We are an integrated woven mill — yarn dyeing, weaving, fabric dyeing, printing and finishing on one site — so water-repellent (DWR) finishing is applied in-house as part of the same flow. The exact achievable spray rating, and any hydrostatic head for coated or laminated constructions, is confirmed per order in writing (available on request). Tell us your end use and target rating on the quote request and we will specify a route that meets it.

Common questions

Is a higher waterproof rating always better?

No. Once a fabric passes roughly 3,000 mm H2O it already exceeds the pressure of a one-metre immersion, so higher numbers mainly buy resistance to abrasion, flexing and ageing. Ratings above about 20,000 mm are often more about marketing than real need — and a higher barrier usually costs breathability.

Are AATCC 22 and ISO 4920 results interchangeable?

They measure the same physical effect with the same apparatus, just on different scales: AATCC 22 scores 0–100, ISO 4920 grades 1–5, and they map directly (100=5, 90=4, 80=3, 70=2, 50=1, 0=0). Always compare like for like and the same method across labs.

Does a high spray rating mean the fabric is waterproof?

Not necessarily. The spray test scores the surface DWR finish; the hydrostatic head test scores penetration under pressure. A cloth can bead water on the surface yet soak through when rain is pushed against it, so a rain garment needs both numbers.

Does the hydrostatic head number cover the finished garment?

No. It tests flat, clamped fabric only. Real leaks start at seams, zips and welds, which is why garment waterproofing also depends on seam taping or welding — a separate construction step from the cloth rating.

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